An estimated 23% of customer returns stem from receiving the wrong item, a direct result of picking errors. Pick-to-light (PTL) systems can improve your facility's order accuracy and customer satisfaction and boost productivity and efficiency through faster pick rates and less time and money spent on reverse logistics.
What Is a Pick-to-Light System in a Warehouse?
PTL systems use a series of light modules mounted to your storage solutions. These lights integrate with your ordering software. When an operator scans an order, the modules light up at the relevant items as a visual cue. Modules contain displays in addition to lights to indicate the order's quantity.
After the operator fulfills the item, they push the module's button to mark it complete and move on to the remaining ones. An alphanumeric bay display lets operators know where to route the order after picking all relevant items in the zone.
Advantages of Pick-to-Light Solutions
In addition to improved picking accuracy, PTL systems provide benefits like:
- Higher efficiency through a paperless design that leaves operators with both hands free for faster pick rates.
- Versatile installations that are compatible with many types of storage media and other automation solutions.
- Easy and quick system implementation with reduced training time that allows for a faster return on investment.
- Lower operating costs from reduced labor needs and fewer errors and returns.
- Support for greener business practices through the elimination of paper-based picking.
- Real-time operational visibility through the accompanying software.
Typical Uses for a Pick-to-Light System
PTL systems are a robust automation solution for many verticals and use cases, including the following:
- Distribution centers with high-velocity stock-keeping units (SKUs)
- Retail store stock replenishment
- Parts picking and kitting
- Food and beverage distribution
- Consolidation and assembly
- Pharmaceuticals and medical supplies
- Third-party fulfillment companies
Why Trust Siggins for Warehouse Pick-to-Light Systems?
Choosing the right partner for automation equipment ensures you get a high-quality system and industry-leading support. Working with Siggins has several advantages.
A Successful History
Our company traces its industry roots back to 1946. Since those beginnings, we've expanded to serve customers across North America with three offices nationwide. Our expertise is broad and extends across many verticals and products. This collective knowledge has allowed us to create success for businesses in all industry types, from micro-fulfillment to high-volume e-commerce companies.
Objective Advice
At Siggins, we consult you to find the best solutions for your needs. We have a vast network of well-respected equipment partners, yet we stay manufacturer-independent. Our independence lets us provide honest, objective advice about the ideal technology to meet your goals.
Exceptional Service
We're dedicated to providing exceptional customer service at each interaction. Our size is our advantage — small enough to deliver personalized attention to every project and large enough to collaborate on resolving complex challenges.
Reach Out to Us for Your Automated Equipment Needs
Our team is happy to help you design the ideal sortation solutions for your business, whether standard, custom or retrofit.
Contact a team member online to transform your operations for increased accuracy and efficiency.
