Robotic Small Order Sorting

Robot Sorting System

Robot sorting solutions are scalable systems that utilize mechanical components to sort, scan, receive and store products and materials for processing. These systems provide many advantages to warehouses and order fulfillment centers by streamlining processes and reducing the need for manual labor. Automated sortation increases order accuracy and speed by eliminating errors and maximizing process efficiency.

At Siggins, we understand that every modern warehouse, distribution facility or fulfillment center needs robotics solutions to meet consumer demand. That’s why we partner with OPEX® Corporation — one of the world’s leaders in automation and sortation technology — to supply solutions that deliver fast, efficient and reliable performance. Besides offering OPEX’s Sure Sort™ as one of our signature solutions, we also provide custom robot sorting systems specific to your operation’s unique requirements.

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Table of Contents

• Sure Sort™ – The Future Of Sortation Technology
• How the Sure Sort Automated Sorting System Works
• Benefits of Auto Item Sorters and Sorting Robots
• Advantages of Choosing Siggins for Robot Sorting Systems
• Contact Siggins for Robotic Sortation Solutions Today

Sure Sort™ – The Future Of Sortation Technology

Introducing Sure Sort™, a highly scalable, configurable, and cost-effective small item sorting system. Designed and manufactured by OPEX® Corporation, Sure Sort™ is a robotic item sorter that easily handles complex variables and delivers a wide variety of parcels and single items to their final location in a single pass. Sure Sort’s™ compact array of sort locations can be scaled, sized, and customized as well.

Touted as Next Generation Technology, Sure Sort™ delivers true operational excellence. By reducing the number of touches, transfers, and conveyors required to run existing sorters, Sure Sort™ provides a better way to sort items more accurately and efficiently. Regardless of the size, packaging, or orientation of an item, Sure Sort™ will read every barcode and deliver each item in a single pass.

Sure Sort™ is smart automation based on proven iBOT® delivery technology; the same technology that drives OPEX Perfect Pick® HD. Designed with ergonomics in mind, Sure Sort™ is ideal for small businesses looking for a cost-effective entry into warehouse automation as well as large fulfillment operations looking to streamline their process.

Installing quickly and easily, Sure Sort™ is highly scalable in both size and throughput. Simply add expansion modules and iBOTs to adjust to growth and peaks in demand.

How the Sure Sort Automated Sorting System Works

Replenishment and wave or batch picked orders are delivered to a Sure Sort™ induction operator located at an ergonomically designed workstation. Items are placed on a drop conveyor and scanned. A waiting iBOT delivers the item to a designated order bin located on either side of a dense storage aisle.

iBOTs are directed by Sure Sort’s™ host software in conjunction with virtually any warehouse automation management system. Sure Sort™ delivers all items to their assigned order locations accurately and easily in a single pass at up to 3,600 items per hour. Sure Sort™ provides the greatest number of sort locations in the smallest footprint.

Once the order is completed, the bin is cleared and the order tote or shipping container is transported to a packing station in preparation for shipment.

From order sorting or replenishing to pack out and delivery, Sure Sort™ is sure to fulfill your expectations.

Benefits of Auto Item Sorters and Sorting Robots

Sure Sort is versatile enough to work in a diverse range of facilities across many warehousing applications. A single Sure Sort system can replace up to six conventional put walls or shelves. Besides the ability to significantly reduce the labor involved with distribution and order fulfillment, robotic sorting offers benefits like:

• Versatility: Robotic sorters can handle a wide range of product and material sizes for scanning, positioning and barcode reading. Many of these robotic sorters can accommodate objects weighing up to 5 pounds. 
• Fast implementation: Installation of Sure Sort is quick and seamless, with the system often becoming fully operable within a few days of delivery. Warehouses can also program robots faster than traditional automation systems, as they offer easy modification if demands or processes change.
• System control: Facilities can control iBOT speed to accommodate the unique needs of their products. Additionally, many systems like Sure Sort can integrate quickly and easily with an existing warehouse control system (WCS), warehouse execution system (WES) or warehouse management system (WMS).
• Increased accuracy: Implementing a robot sorting system in your facility results in fewer shipping errors, less product damage and reduced material loss. 
• Scalability: Robotic systems are fully scalable based on your production demands by removing or adding expansion modules or iBOTs. Sure Sort and many other robotics systems are compatible with other pick-and-pack solutions and customizable to meet your unique needs. 
• Fast return: Many operations implementing robot sorting systems begin seeing a significant return on investment in as little as two years.

Advantages of Choosing Siggins for Robot Sorting Systems

Siggins has been a leader in material handling solutions since 1946. We have grown to offer some of the industry’s most innovative robotics and automation equipment to warehouses and distribution centers across North America. We’re committed to listening closely to your needs and expectations to help create the perfect solution for your operation.

Our team will stand by your side through all phases of your purchase, from the initial consultation to installation to post-implementation testing and support. We strive to establish long-term partnerships by helping you achieve your goals.

Contact Siggins for Robotic Sortation Solutions Today

If you’re ready to take the next step in equipping your facility with a state-of-the-art robot sorting system, the experts at Siggins can help you get started. Contact us today to learn more about Sure Sort and our other robotic small-item sorting solutions.